Mistake proof factory with Poka-yoke!
Introducing Methods and Case Studies to Prevent Human Errors.

Despite careful intentions, humans are prone to making mistakes.
In the manufacturing industry, it is vital to have a system to prevent mistakes (human error, inadvertent mistakes) from occurring, and measures to detect when mistakes have been made to prevent defective products from leaking out. In this column, we present the fundamentals of Poka-Yoke, explaining its various types and some effective techniques for application.

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Countermeasures for human errors~ Introducing Poka-Yoke case studies~

Human errors can pose a threat to operational safety in manufacturing facilities.
Floor managers are heavily focusing on implementing "Poka-Yoke," to create a mistake proof factory.
To enhance productivity and gain a healthier work environment, we recommend introducing a Poka-Yoke system suited for your workplace.

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What is Poka-yoke? Easy-to-understand explanation of how to create a mistake proof factory.

Human errors lead to defective products and accidents in manufacturing tasks such as assembling items and operating machines. Implementing poka-yoke is an effective solution for these issues.
This article provides an overview of Poka-yoke in the manufacturing industry, its advantages, disadvantages and case studies.

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What is visual inspection?
The causes of defective products and 6 countermeasures.

Visual inspection are inspections carried on by human workers, to detect manufacturing mistakes.
Visual inspections are necessary to prevent product defects from being missed, but many people may be wondering what exactly are the types of visual inspections and what kind of work is involved.

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Quality Control in Manufacturing sites.
Explanation on its contents, challenges, and key points for success.

Quality control is a vital process in the manufacturing industry. Manufacturers are required to reduce the incidence of defective products to keep manufacturing costs down, and to maintain reliability by assuring the quality of products to clients. In this section, we will introduce the overview and importance of quality control in the manufacturing industry and explain its challenges and the key points for success.

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How can we reduce man-hours?
Easy to understand procedures, ideas, and best practices.

One of the most effective ways to improve operational efficiency is to reduce man-hours.
Reducing man-hours is important in any industry, but especially in the manufacturing industry, it can have a variety of effects other than to simply reduce costs.

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Human error: Explaining the 5 factors, causes and countermeasures in the manufacturing industry.

Human errors significantly hamper business operations. While many may acknowledge the concept of "human errors," fewer possess a comprehensive grasp of its various categories and underlying factors. Neglecting to address issues promptly can lead to irreversible consequences.

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What is "Poka"? The cause and counter measurement of mistakes in manufacturing sites.

Operational mistakes in manufacturing sites may come in numerous forms and causes. The impact of each mistake can range from minor to major. Though, even minor mistakes, may escalate into significant issues when they are ignored.

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What is Reducing Manpower? Reducing Waste and Improving Efficiency in Manufacturing

In this column, we will explain what manpower reduction is and the key points in promoting manpower reduction, including specific examples. Those in charge of manufacturing operations, such as factories, who are facing labor shortages and other issues should refer to this column.

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